The Super Monster is the 300 mm travel model of Marzocchi’s Monster family, with 40 mm stanchions and two crowns. It is often called “Super Monster T”. In our factory documents it appears in the 2003 Monster series owner’s manual and in the 2004 parts list “Super Monster 300”.
The parts lists keep it apart from the Monster T and the Monster T2 of the same years; the Monster T2 has non-adjustable Ø 20 mm pumping elements instead of adjustable cartridges.
What the factory documents say
Year
Model
Travel
Stanchion
Source
2003
Super Monster
300 mm
40 mm
2003 Monster series owner’s manual
2004
Super Monster 300
300 mm
40 mm
2004 parts list, 2004 exploded drawing “Monster / Super Monster”
From the 2003 owner’s manual:
The Super Monster, like the Monster Triple, has Ø 26 mm cartridges in both legs with external rebound and compression adjustment.
Coil springs, damping in an open oil bath, two teflon-coated guide bushings per leg, a dual-lip oil seal and a dust seal at the top of each slider.
20 mm aluminium axle, disc brake mount for an 8 inch rotor (DH international standard post mount).
Exploded drawing and parts list
The exploded drawing and the parts list on this page belong to the 2004 Super Monster 300. The 2003 Monster series owner’s manual is on Forks documentation.
Service notes
The 2003 owner’s manual specifies SAE 7.5 oil. The same manual explains that the open bath reduces the service frequency compared with a sealed cartridge, because the oil lubricates and cools all sliding parts.
Which seal kit fits
The 2004 Super Monster 300 parts list names oil seal 528053, dust seal 533281 and kit 850691, the same seals as the Monster T. This is our Seal Kit 40 mm Monster.
Exploded View
Source: Marzocchi Technical Instructions — Super Monster 2004
Click image to zoom
Spare Parts List
72 parts · Super Monster 2004 · Source:
Marzocchi Technical Manual
Spare part list
— Super Monster 2004
Ref.
Code
Description
Category
Q.ty
Shop
2
528050
O-RING
Hardware
2
—
3
850333
SCREW UNIT
Hardware
1
—
3
520308PN
VITE TCE M 6X18 UNI5931
Hardware
9
—
6
528223
O-RING
Hardware
4
—
7
5031609LUCI
RH SLIDER
Outer Tubes
1
—
8
547580
LH +RH LABELS SMONSTER 300 04
Decals
2
—
10
507613
STANCHION TUBE
Stanchions
2
—
11
523232
O-RING
Hardware
2
—
12
528005
O-RING 2081
Hardware
2
—
14
533281
DUST SEAL
Seal Kits
2
—
15
5321103
INNER ROD
Cartridges
2
—
15
523243
STOP RING
Hardware
2
—
16
528053
OIL SEAL
Seal Kits
2
—
17
522226AA
CAP
Hardware
2
—
20
5141249
SPRING
Springs
2
—
25
518889
PRELOAD SLEEVE
Springs
2
—
25
520279QF
SCREW
Hardware
6
—
26
528144
O-RING
Hardware
2
—
27
520048
SCREW
Hardware
8
—
29
520023PN
SCREW TCE M6X20
Hardware
4
—
29
520324
SCREW
Hardware
2
—
32
501493LA
UPPER CROWN
Fork Crowns
1
—
37
524163
PISTON RING
Cartridges
1
—
38
505056LA
CAVALLOTTO F/MANUB.MTB SHIV01
Stems
1
—
46
5321119LA
ARCH
Hardware
1
—
47
850691
MTB MONSTER T OIL SEALS KIT
Seal Kits
1
—
47
531067
PARACOLPO SHIVER DC-MONST.T'03
Bumpers
2
—
49
5031608LUCI
LH SLIDER
Outer Tubes
1
—
49
5031651LUCI
LH SLIDER HAYES
Outer Tubes
1
—
50
5321143
VALVE
Hardware
1
—
51
517028
SHIM 23X8.1X0.2
Hardware
2
—
51
517029
COMPRESSION DAMPING WASHERS
Hardware
2
—
51
517030
COMPRESSION DAMPING WASHER
Hardware
2
—
51
517057
SHIM 21X8.1X0.2
Hardware
2
—
51
517076
COMPRESSION DAMPING WASHER
Hardware
2
—
53
517044
SHIM 23X8.1X0.3
Hardware
2
—
54
5141087
REBOUND SPRING
Springs
2
—
55
521171
NUT
Hardware
2
—
56
521189
NUT
Hardware
1
—
58
517080
SHIM 15X8.1X0.1
Hardware
1
—
58
517082
SHIM 23X8.1X0.1
Hardware
1
—
64
521190
NUT
Hardware
1
—
66
517074
REED VALVE
Hardware
1
—
68
535099
PISTON CUP
Cartridges
1
—
69
5321018
VALVE
Hardware
1
—
71
502531LA
LOWER CROWN
Fork Crowns
1
—
72
7051133
CROWN+ ALLOY STEM
Fork Crowns
1
—
Other available parts
—
850332A
SCREW + PIN
Hardware
1
—
—
717069R
R.H VALVE UNIT
Air Adapters
1
—
—
701218C
COMPRESSION PLUG UNIT
Hardware
1
—
—
538028B
LOWER BUSH
Bushing Kits
2
—
—
717068R
L.H VALVE UNIT
Air Adapters
1
—
—
309683CHR
R.H PUMPING ROD
Hardware
1
—
—
521142IWA
NUT
Hardware
2
—
—
5181200CHR
R.H. BODY
Outer Tubes
1
—
—
701206C
REBOUND PLUG UNIT
Hardware
1
—
—
505059LAA
LOWER HANDLEBAR CLAMP
Stems
1
—
—
526127KRC
HANDLEBAR SHIM SHIVER
Stems
1
—
—
309683CHKR
L.H PUMPING ROD
Hardware
1
—
—
538035D2
UPPER PILOT BOSS
Bushing Kits
2
—
—
5181228CHR
L.H. BODY
Outer Tubes
1
—
—
850755C
AXLE
Axles
1
—
—
530089B
PISTON
Cartridges
2
—
—
530097B
PISTON
Cartridges
1
—
—
5321181R
ROD
Hardware
2
—
—
530090B
PISTON
Cartridges
1
—
—
508983BR
ALLOY STEER TUBE DIA.30
Steerer
1
—
—
508993C
ALLUMINIUM STEER TUBE
Steerer
1
—
—
538035,538028
This is about a HQ Bushings-Kit for 40mm Marzocchi MONSTER’s 1999-2006, custom made with best tolerances! Including the very rare ones with outer PTFE!
This are NOT standard Moto bushings.👊
You can select out of 2 versions:
Standard Kit (4 pcs : 2 upper + 2 lower bushings)
Extended Kit (5 pcs : Standard Kit + 1 Piston Bushings)
There is a special product bundle for MONSTER's available : SEALS & BUSHINGS(!!) with a big DISCOUNT!
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